RFI Suppression Circuit
Summary: An RFI Suppression Circuit is required for locomotives sold in the European Union. Locomotive models destined for sale in the EU are required to have Radio Frequency Interference circuitry integrated into the motor circuit. Other countries may also require the same RFI supression. This is not a requirement in North America.
How to Identify Radio Frequency Interference Suppression
European models are supplied with a Radio Frequency Interference (RFI) suppression circuit, comprised of a LC (Inductor-Capacitor) circuit across the motor brushes. High frequency signals (electrical noise) emitted by the motors can interfere with household television and radio reception.
The LC circuit can be a capacitor with resistor, a small inductor or ferrite bead connected across the motor brushes. This provides a path for high frequency signals to flow back to the other motor brush. To them, it is a short circuit. Giving them a short path eliminates their propagation along the wires in the locomotive, which will act as an antenna. They may also be installed on the plug used on the decoder interface, which is removed when a decoder is installed. In that instance, it will be removed with the blanking plug when you install a decoder. Some locomotives may have inductors wired in series with the motor brushes.
Which is great, except the PWM used for motor control is also impacted. Square waves contain a lot of harmonics, and they will see the LC circuit as a short cut back to the motor driver. This circuit can also interfere with the BEMF the decoder may want to measure.
The RFI circuit can be easily identified. Connected across the motor brush terminals will be a network of components. They can consist of
- Resistors and Capacitors
- Capacitors with Inductors
- Capacitors with ferrites on their leads
Capacitors are small disk like components with two leads, resistors and inductors look similar, resistors using a series of colour bands to identify their value where inductors use numbers.
Properties of Inductors and Capacitors
Quick Electronics Lesson:
- When used on DC inductors appear as a short with minimal resistance.
- The impedance of an inductor increases with frequency: A one Henry inductor (coil) at 60 Hz has an impedance of 377Ω. At 10,000 Hz (10kHz) it is 63kΩ.
- A decoder using a PWM frequency of 40kHz will see a load of 250kΩ.
- A 1H inductor would be very large. The inductors used in a locomotive will be in the microHenry (µH) range.
- Capacitors behave the opposite: At DC it will be an open circuit. As the frequency increases its impedance will decrease.
- At 60Hz, a one microFarad capacitor appears as a 2.6kΩ.
- At 40kHz, the same capacitor has an impedance of 4Ω.
- By combining the capacitor and inductor, careful selection of their values can result in an LC circuit where at a specific frequency (resonance), its impedance is 0Ω.
- Using the above examples, resonance occurs at 160Hz. Impedance (Z) is 1000Ω at resonance.
The properties of these components can alter the PWM signal presented to the motor, as well as distort the BEMF voltages produced by the motor. Since their behavior is determined by frequency, it will have different results as the motor speed is increased.
Why Does the Motor Require this Circuit?
As model trains are classified as toys, specifically designed for the use of children of the age of 8 years or under, EU regulations require RF suppression across the motor brushes. This is done to reduce any interference the motor may create. Technically, these manufactures, being toys, would not include a Digital Command Control decoder. The regulations do not differentiate between a toy (for children) and a model meant for adults.
Some manufacturers install them by default to avoid compliance issues with product which may be shipped to the EU. Manufacturers which sell product globally often do this.
Fitting a Decoder
When fitting a decoder, check for the presence of the suppression circuit across the motor's brushes. If it is there, remove it if possible or disable it. Simply snipping one of the capacitor leads removes it from the equation. If other components (such as a resistor or inductor) are in series with the motor leads, they should be removed or shorted.
At a minimum remove the capacitor across the motor brushes. The inductors are in series with the motor, and will have minimal effect on the PWM signal from the decoder. The inductor is in the 5 microHenry range, and at 10 kHz will have an impedance of 300milliOhms. At PWM frequencies this increases to about 1.25 ohms. The inductor will create problems with BEMF, as it will impede changes in current.
The capacitor is the issue, as its impedance decreases as frequency increases. This allows current to be shunted across the motor, without doing any work.
Removal will reduce current drawn from the decoder, and improve performance, especially with BEMF and speed curves. This is applicable to high frequency PWM, normal PWM decoders will not be affected by RFI suppression circuits. Removal will cause RFI without a decoder installed. The decoder's output will provide the RFI suppression.
- Some decoder manufacturers may not recommend removal of the RFI circuit, read their instructions for guidance.
Zimo instructs the installer to remove the capacitors and inductors. The inductors can be bypassed by bridging them with a wire if required.
European DCC Decoders
Many European DCC manufacturers offer manufactures which comply with EU regulations, and as such will work with the suppression circuit installed. It is important to select a decoder meant for installation in the EU, and the final installation shall comply with their rules.
Read the instructions supplied to determine if the suppression circuit is needed or not. Some decoders may have RFI suppression built in.